In electrical systems, Low voltage wiring harness plays an important role in connecting various electronic components. The softness of Low voltage wiring harness is an important performance indicator and has many impacts on its installation and use.
First, let’s discuss how to measure the softness of a Low voltage wiring harness. Softness can be assessed in a number of ways, the most common of which is the bend test. Bend the wire harness on a cylinder of a certain diameter and observe the ease of bending and whether cracks, breaks, etc. occur after bending. In addition, you can also initially judge the softness of the wire harness by its feel. A soft wire harness feels smoother in the hand and is easy to bend and fiddle with.
The softness of a low voltage wiring harness has a significant impact on the installation process. If the wire harness is softer, installers can more easily arrange it in complex spaces and adapt to various installation environments. For example, in areas with small spaces and irregular shapes, such as car engine compartments, soft wire harnesses can better fit various components and avoid interference with other components, thereby improving installation efficiency. Moreover, the soft wire harness is not easily damaged by excessive bending during installation, reducing the scrap rate during installation.
During use, the softness of the Low voltage wiring harness is also crucial. Soft wire harnesses are better able to withstand vibration and shock. In some mechanical equipment or vehicles, continuous vibration will occur. If the wire harness is too hard, it is easy to break or have poor contact due to vibration. The soft wire harness can better absorb vibration energy and maintain the stability of the connection. In addition, the soft wiring harness is more convenient for repair and replacement. When an electronic component needs to be repaired or replaced, the flexible wiring harness can be more easily removed and reinstalled, reducing repair time and costs.
However, excessive pursuit of softness in the wire harness may also cause some problems. For example, a wire harness that is too flexible may produce a large resistance when carrying current, resulting in increased heat generation, thereby affecting the service life and safety of the wire harness. In addition, the flexible wire harness may be easily squeezed and deformed under certain circumstances, affecting the insulation and conductive properties of its internal wires.
To sum up, the softness of Low voltage wiring harness is a performance indicator that needs to be considered comprehensively. When selecting a Low voltage wiring harness, the relationship between softness and other performance indicators should be weighed based on the specific use environment and requirements to ensure that the wiring harness can perform optimally during installation and use.
