First of all, the processing accuracy of High voltage wiring harness is a big challenge. Since High voltage wiring harness needs to withstand high voltage and high current, its processing accuracy is extremely high. In the production process, a large number of processing, stripping, insulation and assembly operations are required. If the processing accuracy is not high, it will cause the wiring harness to fall off, short circuit and other problems during use. Therefore, strengthening equipment maintenance and management, ensuring the stability of processing equipment accuracy, and strengthening employee skills training and improving processing skills are the key to solving this difficulty.
Secondly, the assembly of High voltage wiring harness is also difficult. There are a large number of wires, pins and connectors in the High voltage wiring harness. It is easy to have problems such as wrong connection and missing assembly during the assembly process, which affects the performance of the wiring harness. To solve this problem, it is necessary to formulate a detailed assembly process, strengthen quality inspection and quality management, and ensure that each process meets the requirements. At the same time, it is also crucial to improve the assembly skills of employees.
Furthermore, the material selection and quality control of High voltage wiring harness is also a technical difficulty. There are many kinds of materials used in the production of High voltage wiring harness, including copper wire, insulation materials, connectors, etc. If the quality of the materials is not up to standard, it will affect the performance and life of the wiring harness. Therefore, establishing a qualified supplier database, strengthening the procurement and quality control of materials, and establishing a complete material quality testing system are necessary measures to ensure that the material quality meets the requirements.
Finally, the production process of High voltage wiring harness also needs to pay attention to environmental protection and sustainability. With the improvement of environmental awareness, the production of High voltage wiring harness also needs to meet environmental standards. The use of environmentally friendly materials and processes, the reduction of waste generation, the introduction of environmental protection equipment and technology, and the improvement of the efficiency of waste treatment and emission control are important aspects that need to be paid attention to in the production process of High voltage wiring harness.
